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Sport Aircraft Builders Club (SABC)

 

Piel Super Diamant

Sunday 20th February...

30 helpers turned up to help "pull" the plastic sheet over the canopy mould.

Below you see the port side half being done. The sheet was warmed in an oven, built by Graham. After a few rehearsals, the oven was opened, the sheet carried to the mould, and carefully placed over it, then pulled in all directions, then clamped in place to cool off.

The result appeared to be excellent.

Photo credit to Allan Churn

Get everyone ready with gloves and grippers

Photo credit to Howard Jones

Do a dummy run with a cotton cloth to get everyone really in position

Photo credit to Howard Jones

Open doors of the oven

Photo credit to Howard Jones

Take the sheet out

Photo credit to Howard Jones

and place it on the mould

Photo credit to Howard Jones

still placing it on the mould

Photo credit to Howard Jones

Take the grips and pull it on to the mould wrinkle free

Photo credit to Howard Jones

being super careful as you go

Photo credit to Howard Jones

Photo credit to Howard Jones

Photo credit to Howard Jones

then place the edge presser over the mould

Photo credit to Howard Jones

carefully...

Photo credit to Howard Jones

and push it down to ensure the canopy is down against the mould

Photo credit to Howard Jones

then... hold it there

Photo credit to Howard Jones

tensioned as the plastic cools from 167 deg celcius down to about 80 deg celcius

Photo credit to Howard Jones

Finally gently ease off the pulls and stand back

Photo credit to Howard Jones

Graham Rawlings
February 2005
(commentaries courtesy Allan Churn & Howard Jones)

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